In the traditional production process of ductile cast iron, about 10% of carbon scrap is generally used for dosing. This paper only deals with the production of ductile iron in the induction furnace, improve the proportion of carbon scrap steel use, the production process should pay special attention to some of the problems. According to …
How to choose ramming mass and adjust the composition Read More »
The stability of continuous casting in the package is to ensure production stability and good quality of cast billet premise. Long life tundish package can reduce the number of times to replace the tundish, which not only reduces the labor intensity of workers, but also can reduce the occurrence of production accidents. Therefore, to improve …
How to solve the problem of tundish sizing nozzle steel clamping Read More »
The tundish monoblock stopper is one of the most important control elements in the continuous casting production process, installed in the intermediate package, with the submerged entry nozzle or tundish upper nozzle, in the continuous casting process to control the flow of steel from the tundish to the crystallizer, in order to ensure the stability …
In view of the causes of various cracks, from the process, operation and other aspects of the introduction of measures to limit and reduce cracks, in order to achieve the best performance of the use of ladle slide gate. 1.Improve the thermal shock resistance of the slide gate material By reducing the coefficient of thermal …
6 effective measures to reduce cracks of ladle slide gate plate Read More »
Understanding the reasons for the destruction of the ladle slide plate, let’s have a general understanding of the sliding gate mechanism of the ladle. The schematic diagram of the structure of the spout and slide plate is shown below: The ladle sliding nozzle is composed of sliding gate mechanism, upper nozzle, slide plate and lower …
The ladle sliding spout consists of upper nozzle, upper slide plate, lower slide plate and lower nozzle, which is the channel for steel to enter the intermediate ladle from the ladle, and plays the role of sealing the steel flow and regulating the flow. Through the related technical improvement, the service life of ladle upper …
The compactness of the crucible has an extremely important impact on its service life. In order to make the crucible dense and the porosity as low as possible, it is necessary to pay attention to the particle size distribution of the refractory material, so that the gaps between the large-grained refractory materials can be filled …
1.Refractoriness When the refractory material is subjected to sufficient high temperature, it will gradually soften and melt into a viscous liquid. Therefore, refractoriness refers to the temperature at which a refractory material can resist high temperatures without melting. It is one of the main aspects of performance of refractory materials. The refractoriness is measured with …
What are the technical indicators to measure the performance of refractories? Read More »
Sliding plate is the core component of ladle sliding spout, which is the component that directly controls steel pouring and determines the function of sliding spout. If the sliding plate leaks steel in the process of steel pouring, it will cause the continuous casting to break pouring, or cause the vicious accident of burning out …
How to prevent steel leakage between ladle slide gate? Read More »
Our factory have three categories of refractory materials: Acid, Basic & Neutral. Apart from these we can classify refractories into few more categories like – Special refractories, Insulating Refractories, & Cermets. Refractory materials are non-metallic materials with refractoriness not less than 1580℃. Widely used in metallurgy, chemical industry, petroleum, machinery manufacturing, power and other industrial …
How to classify refractory materials as acid, alkali and neutral? Read More »
There are mainly two types of Induction Furnace. They are channel Induction Furnace, and coreless Induction Furnace. Advantages of Using An Induction Melting Furnace Disadvantages of traditional sintering method: How does the Induction Furnace work? An induction furnace is an electrical device used to heat metal or other conductive materials. An induction furnace consists of …
Improvement of Sintering Method for Induction Furnace Read More »
What are the refractories used in furnaces? Heat treatment temperature of the reheating furnace is not high, generally its service temperature is lower than 1300℃. For reheating furnace lining, usually we use Al-Si refractory materials which contains alumina 36-75%. The reheating furnace is used for bloom, continuous casting, small steel ingot to meet the temperature …
Castable lining construction 1. Refractory castable construction 2. Castable stir Mixing time should be no less than 5 minutes. Operation to use a forced mixer, stirring should first dry mixing, then add 80% solvent stirring, and then depending on the degree of wet and dry construction and specific parts of the request, and then slowly …
Construction method of refractory casting material Read More »
20th Century 50–70 years, China’s steel plants mainly used aluminosilicate refractory materials, including clay, alumina brick and so on. Since the 1980s, China has successively developed the aluminum-magnesium carbon, coal quality calcium and magnesium and other several series of new steel package refractories. Wherein the aluminum-magnesium carbon refractory materials are of varieties, all specifications, is …
Development of ladle lining refractory materials Read More »
Ladle shroud, also named as long nozzle, as a refractory product it is used as a connection nozzle between Ladle and Tundish. In order to keep the molten liquid from being oxidized and splattered when it flows from ladle to tundish, a shroud is needed to be installed underneath the ladle. One side is connected …
Monoblock stopper is formed by static pressing. The shape and size depend on the capacity of tundish, the height of steel surface, horn shape of tundish nozzle and aperture size. Monoblock stopper head is monoblock stopper hollow with argon blowing hole and air plug. The key point is fixing method. One type is fixed by …
Classification and application of Monoblock Stopper Read More »
Blast furnace is the main equipment for ironmaking, and clay brick is the earliest furnace lining material used in blast furnace. Blast furnace has the advantages of large output, high productivity and low cost, which is unmatched by other ironmaking methods. The refractory materials and refractory bricks used in diffreent parts of blast furnace are …
Refractory bricks used for different parts of blast furnace Read More »
With the increase in steel production, a large amount of scrap steel is also produced in the society, which provides conditions for electric furnace steelmaking in cast steel production. As electric furnaces that use electricity as heat energy, they can be divided into two categories. One isEAFs, which use electric arcs to generate heat to …
Analysis of the advantages and disadvantages of EAF and induction furnace steelmaking Read More »
As a refractory material for the lining of the refining furnace, the aluminum-magnesium carbon brick fully exerts the strong slag corrosion resistance of the magnesia, the low expansion of carbon and the high thermal conductivity, and makes up for the defect of the spalling resistance of the magnesia. The excellent performance of aluminum-magnesium carbon brick …
Refractory bricks thermal conductivity The thermal conductivity of fire bricks is represented by the thermal conductivity that has the ability to transfer heat. Thermal conductivity represents the amount of heat per in unit area, unit time and unit temperature gradient in the energy transfer process. At 1000 ℃The thermal conductivity of various refractory bricks rate …
